■Mold locking mechanism

The molding machine adopts the latest hydraulic system and mechanical structure, which enables the locking pressure to exceed that of similar EPS equipment. The locking points are evenly and reasonably distributed, ensuring that the equipment can stably lock and move the mold during long-term use, ensuring that steam does not leak, and improving the heating efficiency of the equipment.

■Mold replacement system

Quick mold replacement

By using mechanisms such as guide rails, material bumps, and quick change racks, the mold is assembled in the assembly area and placed on the guide rails along with the quick change rack to move to the machine position and switch to the machine guide rail positioning. The mold is positioned by the positioning mechanism and manually locked (fully automatic models do not require manual participation). At the same time, the docking of material pipes is completed, converting the internal time of mold replacement into external time, greatly reducing the downtime of machine mold replacement, truly achieving SMCD (QCOT), improving equipment utilization, greatly improving the working environment of mold installers, increasing work efficiency, saving labor costs, maintaining simplicity, improving worker safety, and meeting the HE&S requirements of modern industry. The mold replacement time is approximately 20-30 minutes.

One-touch mold replacement

The one-touch mold replacement system is an optimized upgrade based on the fast mold changing system, achieving a faster mold changing time of about 5 minutes, which better reduces labor costs. Truly achieving unmanned mold replacement.

■Molding system

(1) The application of electrical digital proportional valves: Imported electrical digital proportional valves combined with linear position sensors are used to efficiently and accurately control the proportional opening of the angle seat valve. Combined with digital pressure sensors, the mold cavity pressure can be linearly stabilized, changing the traditional method of analog control valve opening and closing, and ensuring stable product quality with the guarantee of imported valve brands, while effectively saving energy consumption such as steam; (2) The design of the latest heating system bypass pipeline for the molding machine can effectively reduce molding time and steam energy consumption.

■Control system

(1) Adopting Siemens intelligent control system and user-friendly Windows operating interface, making operation more convenient and intelligent; (2) The control method adopts imported electrical proportional valves, linear position sensors, and pressure sensors, which efficiently and perfectly cooperate with the control system to make feeding, heating, blowing, water cooling, etc. more precise, stable, reliable, and efficient; (3) The latest production molding technology makes it convenient and efficient to control equipment, effectively improving production efficiency.